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Guide
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Guide section
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Polytetrafluoroethylene (PTFE)
Polytetrafluoroethylene (PTFE) is a
fluorocarbon polymer which is a product of tetrafluoroethylene
(TFE) polymerization. Strong bonds between fluorine and carbon
atoms and specific molecular structure give PTFE a good combination
of chemical, physical, electric, antifriction and other properties
which can not be found in any other material.
Polytetrafluorethylene (PTFE) is a
hypocrystalline perfluorochemical ethylene polymer with the melting
temperature of about 327îÑ. Above this temperature, the crystalline
structure degrades, and PTFE turns into a noncrystalline
transparent material which does not transfer from the
high-elasticity state to the plastic state even at the
decomposition temperature (above 415îÑ).
Therefore, PTFE is processed into finished parts by cold
preforming of PTFE blanks with subsequent sintering.
PTFE has:
- extraordinary dielectric properties;
- low dissipation factor and dielectric constant values which
very little depend on frequency and temperature;
- exceptional electric arc resistance;
- high electric strength (measurements carried out with a thin
film (5-20 μm) show that electric strength may exceed 300
MV/m);
- extremely high chemical resistance due to the shielding effect
of electronegative fluorine atoms;
- resistance to all mineral and organic acids, alkalis, organic
solvents, gases and other aggressive media. PTFE can only be
degraded by the effect of molten alkali metals;
- water nonwettabillity;
- high antifriction properties and very low coefficient of
friction.
Due to its high thermal, frost and chemical resistance and
antifriction, antiadhesive and dielectric properties, fluoroplastic
has a reputation of a high-technological plastic and is widely
used:
- as an anticorrosion material- in chemical industry for
manufacturing apparatus, heat exchangers, pumps, pipes, valves,
finish tiles, sealing glands, etc. PTFE pipes, seals and gaskets
are used in chemical processing equipment which helps produce
high-purity products;
- as a dielectric material - in electric engineering and
electronic industries;
- as material for fabrication of seals and friction bearings
(both virgin and filled PTFE) - in heavy engineering for
manufacturing parts of machinery and equipment, dry-friction
bearings for corrosive media, seals for air compressors, valves,
etc.;
- for production of adhesives and colorants to protect equipment
against fouling;
- in food-processing industry (shaft linings, form coatings,
seals for equipment);
- in medicine (prosthetic devices, transplants, containers,
prosthesis holders, etc.).
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